Gas Turbine Operation, Maintenance & Inspection

Starts from:Tue, December 11, 2018
Campus Location

Course Description

Gas Turbine Operation, Maintenance & Inspection

Course Objectives:

  • The objective of this course is to familiarize the trainees with the fundamentals of gas turbines. To explain the functions and principles of operation of each of the major components and systems of the package. To introduce standard operating procedures for the package, and describe basic maintenance, inspection and troubleshooting techniques.Design parameters, performance, data sheets, alarm and set points, PIDs, …etc will be delivered.
  • The course explains how turbines works and the different types in common use. How to control and operate Turbines efficiently and key troubleshooting techniques and information will also be explained.
  • This course aimed to enhance the technical knowledge of the operation and maintenance staff to built confidence level in start-up, follow-up, shut down and trouble shooting.
  • This course focuses on defining the systems and subsystems that form the turbine, the potential problems with these systems and subsystems, monitoring techniques for early detection of problems, and methods to analyze the monitored variables to detect potential problems or reconstruct reasons for failures. Case studies are used throughout the course.
  • Maintenance program and inspection procedures will be covered to improve trainees’ skills in executing activities in safe and right manner.

 

Course Agenda:

Day one:

            Gas Turbine Basics and introduction

What’s the gas turbine?

Historic tips on gas turbines invention

Brayton thermodynamic cycle

Gas turbine as a continuous ICE

Advantages and disadvantages of a gas turbine over a diesel engine

Categories of gas turbines

Main factors affecting gas turbine performance

General package description

Core engine main components

Engine support systems

Turbine Ancillary components

Day two:

Core Engine components

Axial air compressor

Introduction to compression system

Compressor definition and function

Compressors classification

Axial flow compressor, components & performance

Stall and bleed valve

Compressor washing

Air inlet system

Air filter

Inlet air conditioning system

Primary and secondary air

Combustion chamber

Combustion process

Combustion chamber construction and design

Combustor arrangements (tubular, can annular & annular)

Combustor chamber performance

Combustor components

Day three:

Turbine stages and Exhaust

Gas turbine configuration

Blades arrangement and design

High pressure and power turbines

Turbine nozzles and blades cooling

Exhaust duct

Engine support systems

Starting system

Lube oil system

Fuel system

Control and monitoring system

Turbine Ancillary components

Acoustic enclosure

Coupling

Battery Charger

Gas and flame detectors

Fire fighting system

Day four:

Operation and follow-up

Pre-start preparation

Start up procedures

Steady state operation follow-up

Performance evaluation

Shut down types and procedures

Alarms investigation

 

Troubleshooting

Simplified troubleshooting flow chart

Main troubles possible causes

Day five:

Gas Turbine Inspection and Overhaul

Maintenance definition and policies

Preventive maintenance PM program

Condition monitoring and diagnosis

Predictive maintenance PdM program (oil analysis, vibration analysis, boroscope inspection)

 

 

 

Handout Contents:

Chapter one

Gas turbine principles

Gas Turbine cycle

Classifications

Chapter Two

Gas Turbine Components

Axial-flow compressor

Combustorsconstruction&types

Axial-flow turbine

Chapter Three

Increasing gas turbine efficiency

Determine Frequency of Testing and Monitoring

External factors affecting gas turbine Performance

Internal factors affecting gas turbine performance

Chapter Four

Gas Turbine Auxiliaries Systems

Lube oil system

Gas fuel system

Liquid fuel system

Starting system

Enclosure

Inlet air system

Exhaust system

Accessory equipment

Gas Turbine Operationand control

Chapter Five

GAS TURNINE OPERATIONS

Start up sequence

Shut down types and its sequences

List of most important malfunction shutdowns

Chapter six

GAS TURBINE TROUBLE SHOOTING

Trouble shootings

Chapter seven

Gas Turbine Maintenance

Inspection Schedules

Safety Precautions

 

By the end of the course trainee will be able to:

  • Define gas turbine engine.
  • Understand the GT thermodynamic cycle and engine theory.
  • Identify gas turbine parts.
  • Know the function of major package components.
  • Demonstrate the support and auxiliary systems.
  • Classify the different types of compressors.
  • Study the different types of combustion chamber and turbines.
  • Learn the recommended operating procedures
  • Develop skills on troubleshooting.
  • Acquire knowledge about repair, inspection, and diagnosis
  • Explore systems maintenance procedures.
  • Follow-up Key performance variables and means to monitor.
  • Evaluate turbine performance parameters during start-up and normal operation
  • analyze common turbine problems, such as vibration, temp/pressure operation and surge
  • And more ……….

Training Environment

  • Power-Point presentation
  • Handouts
  • User group discussions and practices on case studies
  • Activities
  • Workshops
  • Movies
  • Quizzes
  • assessment